1. Overview of the Production Line
The TL-529 oven tube production line is designed to meet the demands of modern oven tube manufacturing with high efficiency and automation. This production line primarily consists of a belt conveyor automatic feeding system, utilizing a stepper motor and vibrating plate to achieve workpiece processing operations. From manual feeding to the final processing of the workpiece, the entire production line achieves a high level of automation.
2. Components of the Production Line
2.1 Automatic Feeding System
The production line is equipped with a belt-type circular loop automatic feeding system, capable of continuous workpiece transport. The stability and durability of the belt conveyor ensure a smooth production process.
2.2 Configuration of Processing Stations
During the entire processing procedure, workpieces are sequentially processed through various stations on the conveyor belt. The specific processing tasks include:
Flange Riveting: Riveting the flange to the tube end to ensure the sealing and stability of the tube end.
Tube End Groove Pressing: Pressing the tube end to form grooves for subsequent fixation.
Ground Terminal Riveting: Riveting the ground terminal to the tube body to ensure electrical performance safety and reliability.
Cross Bar Bracket Riveting: Riveting the cross bar bracket to the tube body to increase support strength.
Clamp and Fixed Bracket Rod Welding: Welding operations to ensure tight connections between parts.
Terminal Sheet Welding: Welding terminal sheets in various directions as required to meet different customer specifications.
Marking: Marking the tube body for subsequent identification.
Electrical Performance Testing: Measuring the electrical performance of the workpiece to ensure it meets quality standards.
Sorting Good and Defective Products: Sorting qualified and unqualified products through a detection system.
Material Removal: Automatically removing the workpiece after processing, with the fixture returning to its original position, ready for the next cycle.
3. Main Performance Features
3.1 Circular Loop Operation
The production line operates in a circular loop using a belt system, with fixtures made of imported bakelite, offering excellent wear resistance and stability, ensuring continuous and efficient production.
3.2 Multifunctional Processing
The production line boasts multiple processing capabilities, including tube end flattening, flange riveting, tube body fixed plate riveting, tube body fixed bracket and clamp spot welding, lead rod and terminal sheet spot welding, tube body marking, electrical performance testing, and sorting of good and defective products. Additionally, the production line can be customized to meet specific customer requirements, providing high flexibility.
3.3 Servo Motor and Stepper Motor Drive
The production line uses servo motors and stepper motors for driving. Product changes can be quickly implemented by selecting options on the human-machine interface, greatly improving production efficiency and product consistency.
3.4 Automated Operation
The production line requires only one operator in the operation area to place the heating tube and its components on the fixture. Subsequent processing steps are fully automated. This not only reduces labor costs but also significantly enhances production efficiency and product quality stability.
4. Production Line Operation Process
The operator places the heating elements and some parts on the workpiece and presses the automatic start button. The conveyor belt transports the workpiece to each processing station. Each station’s processing task is automatically completed according to the preset program, ensuring a smooth and efficient flow. After processing, the system automatically detects and sorts the workpieces, ensuring that every product that leaves the factory meets quality standards.
Huizhou Tongli Machinery Technical Co., Ltd. specializes in the manufacturing of electric heating equipment. The company boasts advanced production equipment and a strong R&D team. Its products are sold worldwide and widely used in various industries. With excellent quality and superior service, Tongli Machinery has won high trust and praise from customers.
In conclusion, the TL-529 oven tube production line, with its high level of automation, versatile processing capabilities, and stable performance, provides a highly reliable solution for oven tube production. Huizhou Tongli Machinery Technical Co., Ltd. continues to focus on technological innovation, constantly improving product quality and service levels to create greater value for customers.
